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Monday, July 15, 2024

Forge Motorsports BMW M3/ M4 Chargecooler FMCC1

 

Forge Motorsports BMW M3/ M4 Chargecooler FMCC1

Forge Motorsports BMW M3/ M4 Chargecooler FMCC1


Fitment: BMW M3 F80 4Dr saloon 2014-2018 (S55) BMW M4 F82/F83 2Dr Coupe/ Convertible 2014-2020 (S55)

1. This Chargecooler from Forge Motorsports will overcome all issues related to plastic end tank splitting, failure at high boost and leaks between the core for BMW M3/ M4.

2. Featuring an all aluminium construction and was fabricated using high precision laser cut sheet metal panels. TIG welded by hand for maximum strength and durability. 

3. Gives over 71% increase in volume and over 42% increase of frontal area. Lower inlet temperature during Dyno runs during hit climate with a significant 20BHP power increase.

4. Designed and manufactured at Forge Motorsport HQ in Gloucestershire, England, using Solidworks CAD design system to assist in the creation, modification, CFD (Computational Fluid Dynamics) analysis and optimization of this innovative charge cooler. 

5. Three different core constructions were evaluated during the development process. The final design of a bar and plate core far outperformed the other two alternatives. 

6. Forge Motorsport development engineers have made a quadruple pass design, allowing the water to flow through four passes of the cooler which improves the cooling efficiency beyond any other products currently on the market.

7. Unique to the market, the Forge BMW M3/M4 S55 Chargecooler system uses an expansion tank rather than a header tank like the OEM system. 

8. There is a filler cap located at the highest point on the Chargecooler allowing you to be sure that the charge is 100% full of coolant with no air pockets. 

9. This had maximized the efficiency of the heat rejection of the coolant within the Chargecooler water jacket. 

10. As part of Forge Motorsports strict quality control process, each chargecooler unit is carefully inspected and pressure tested to 4 BAR before despatch. 

11. Located on the outlet tank of the chargecooler there is also a 1/8 NPT port ready for water/methanol injection if required. 

12.bThe existing OEM Chargecooler rubber mounts are used for this expansion tank and Chargecooler, isolating the system from the harsh vibrations of the engine. 

13. No trimming or cutting of the vehicle is required and all parts can be returned to standard if necessary.   

***In the box 1x Chargecooler unit 1x Expansion tank with sight glass 1x Expansion tank cap 1x Small radiator cap 1x Billet radiator cap cover 1x Billet blanking cap 1x 1/8 NPT Grub screw 7x M6x12mm  Allen cap bolts 7x 6mm washers 1x M8x20mm Allen cap bolt 1x 8mm washer 1x M8 Nyloc nut 3x 8-16mm Hose clamps 1 x 8mm ID Vacuum hose x 170mm 1x 8mm ID Vacuum hose x 750mm



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